The systematic engineering and formulation of a sophisticated, multi-layered adhesive device specifically intended for application to the skin to deliver a therapeutic dose of a drug, such as a steroid hormone, into the systemic circulation over an extended period. Optimal patch design requires careful integration of the drug reservoir, the adhesive matrix, the rate-controlling membrane, and the impermeable backing layer. This design is paramount for ensuring consistent drug flux, high delivery fidelity, and optimal patient comfort.
Origin
The first commercially successful transdermal patch, introduced in the early 1980s, marked the beginning of this highly specialized field in pharmaceutical engineering. The design has evolved significantly from simple drug-in-adhesive systems to complex reservoir and matrix systems to achieve more precise, zero-order controlled release kinetics. This innovation provided a reliable, non-oral route for potent agents like hormonal compounds.
Mechanism
Modern patch designs utilize either a monolithic matrix system, where the drug is uniformly dispersed within the adhesive polymer, or a reservoir system, which employs a distinct rate-limiting membrane to control release from a separate drug compartment. The design directly dictates the rate of drug diffusion from the patch onto the skin surface, thereby controlling the overall transdermal absorption rate.
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